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#Clothing manufacturing manual#

Of all the operations in the cutting room, this is the most decisive, because once the fabric has been cut, very little can be done to rectify serious defects. This is the major operation of the cutting room when they spread and cut into garments. The supervisors of marker planner plan and allocates the cut orders to various operations to be carried out in the cutting room.

Here planning is done also for fusible, linings, trims, pocketing etc. In the cutting room, the fabric is laid manually or a spreading machine is used to arrange fabric inlays 100 (layers) and markers for the production, any in orders planned. Marker planning provides details of the spreads.Markers produced on paper are fixed to fabric with pins, staples or on an adhesive paper which is heat sealed to the top layer of the fabric.This is a specially printed paper having symbols on it which enable the marker planner to visually control the positioning of components according to specified grain lines.The marker planner uses full-size patterns and arranges them in an economical manner on marker paper.

#Clothing manufacturing manual#

This can be a manual or a computerized technique All checks and strips should match the seams both lengthwise and across.60 Care should be taken to see that the design runs in the same direction throughout the garment.

When laying the paper pattern, consider the design of the fabric.

All laying should be done on the wrong side of the material.

Parts that have to be placed on the fold should be exactly on the edge of the fold.

Fabrics drape and fall better on the lengthwise grain and also last longer. Be sure the pattern is placed in the correct grain.

When laying, the length of the garment should be parallel to the selvedge of the material.

Even a small amount of material saved in a single layer will help to bring about a large saving of money as hundred’s of layers of fabric will be laid and cut simultaneously.

It is very economical in laying the pattern and cutting.

Lay large pieces first and then fit in the smaller ones.

Laying of paper pattern helps one to plan the placement of the pattern pieces in a tentative manner. Lastly, the fabric is cut to the shape of the garment forms using either manually operated cutting equipment or a computerized cutting system. Next, garment forms-or patterns-are laid out on top of the spread, either manually or programmed into an automated cutting system. The number of plies in each spread is dependent on the fabric type, spreading method, cutting equipment, and size of the garment order.

ensure each ply is accurately aligned on top of the others.

control the tension and slack of the fabric during cutting and.

allow operators to identify fabric defects.

The fabric is first to cut into uniform plies and then spread either manually or using a computer-controlled system in preparation for the cutting process. Fabrics that fail to meet customer standards are returned to the textile manufacturer.Īfter the fabric has been relaxed, it is transferred to the spreading and cutting area of the garment manufacturing facility. This step is performed by manually spot-checking each bolt of fabric using a backlit surface to identify manufacturing defects such as colour inconsistency or flaws in the material. Many garment manufacturers will also integrate quality assurance into this process to ensure that the quality of the fabric meets customer standards. Mechanical fabric relaxing performs this same process in an automated manner. Manual fabric relaxing typically entails loading the bolt of fabric on a spinner and manually feeding the material through a piece of equipment that relieves tension in the fabric as it is pulled through. Garment manufacturers perform the relaxing process either manually or mechanically. The relaxing process allows fabrics to shrink so that further shrinkage during customer use is minimized.

This step is necessary because the material is continually under tension throughout the various stages of the textile manufacturing process, including weaving, dyeing, and other finishing processes. “Relaxing” refers to the process that allows the material to relax and contract prior to being manufactured. Garment factories often have a warehouse or dedicated area to store fabric between arrival and manufacturing. The fabric typically arrives in steel commercial shipping containers and is unloaded with a forklift. Garment factories receive fabric from overseas textile manufacturers in large bolts with cardboard or plastic centre tubes or in piles or bags.